IRT - Marco Polo & Cordeaux Lodge - Mechanical Services Upgrade (IN PROGRESS)

Project Name: IRT Marco Polo & Cordeaux Lodge – Wollongong

Value: $1.7 million

Builder/Client: Shape / IRT

Business Segment / Industry: Aged Care / Retirement Living

Project Overview

PSB Air is delivering mechanical upgrade works across two aged care buildings at IRT Marco Polo and Cordeaux Lodge in Wollongong. The project involves the refurbishment and replacement of HVAC systems within existing facilities, including both staged upgrades and live environment works.

The Challenge

This project required a carefully managed delivery approach across two separate aged care buildings, each with its own operational demands, staging requirements, and service conditions. With refurbishment works in one building and live environment upgrades in the other, the project called for close coordination, practical planning, and a strong focus on resident comfort, compliance, and continuity.

Key challenges include:

  • Delivering upgrades across two buildings with different operating conditions
  • Coordinating high-density services within existing structures
  • Maintaining resident comfort and continuity during live works at Cordeaux Lodge
  • Integrating new systems with existing infrastructure and compliance requirements

The Solution

PSB Air is delivering a tailored mechanical solution across both buildings, with works designed to suit the different operational, staging, and compliance requirements of each facility.

Marco Polo

  • Refurbishment of 48 bedrooms and all common areas
  • Installation of a new VRF air conditioning system (75 indoor units)
  • New toilet exhaust, outside air, and kitchen exhaust systems

Cordeaux Lodge

  • Replacement of air conditioning systems serving 80 bedrooms
  • Upgrade of toilet exhaust systems
  • Fire damper certification works
  • Staged delivery within a live operational environment.

Delivery Approach

PSB Air is delivering a design-and-construct solution with a staged methodology tailored to each building. Works are carefully coordinated to suit refurbishment sequencing at Marco Polo and minimise disruption to residents at Cordeaux Lodge.

The Results

The project is on track to deliver:

  • Modern, energy-efficient HVAC systems across both facilities
  • Improved comfort and air quality for residents and staff
  • Fully upgraded and compliant ventilation systems
  • Seamless delivery across both refurbishment and live environments

Planning a Mechanical Upgrade in an Aged Care or Retirement Living Environment?

PSB Air delivers practical, well-coordinated mechanical solutions for aged care and retirement living projects where compliance, resident comfort, and staged delivery all matter. From live upgrades to larger commercial hvac installation works, our team supports complex projects with a practical, performance-focused approach. Get in touch with our team to discuss your next refurbishment, replacement, or live environment upgrade.

Frequently Asked Questions

What makes HVAC upgrades in aged care facilities more complex than standard refurbishments?

Aged care projects often involve live environments where resident comfort, continuity, and safety need to be protected throughout the works. At IRT Marco Polo and Cordeaux Lodge, the upgrade also required staged delivery across two buildings with different operating conditions and existing service constraints.

The works at Cordeaux Lodge are being delivered in stages to minimise disruption to residents and staff while maintaining day-to-day operations. This approach allows mechanical upgrades to be completed safely and efficiently within an occupied facility.

The project includes new and replacement HVAC systems, upgraded toilet exhaust systems, outside air systems, kitchen exhaust, and fire damper certification works. These upgrades are designed to improve comfort, air quality, and overall compliance across both buildings.

A staged approach helps ensure refurbishment works and live environment upgrades can be delivered in a practical and controlled way. For this project, it supports coordination across both buildings while helping maintain resident wellbeing, operational continuity, and compliance throughout the works.

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