How PSB Air Delivered a Full Mechanical Upgrade for the Ingham Institute’s New Robotics Healthcare Hub

Project Overview

Builder: RCCI

Client: Ingham Institute

Location: 1 Campbell Street, Liverpool, NSW, 2170, Australia

Type of Service: Chilled and Heating Hot water FCU Units, Mechanical ventilation, BMS.

Completion Date: May 2025

Project Value: $720,000

In May 2025, PSB Air completed the mechanical services upgrade for Level 2 of the Ingham Institute in Liverpool. Delivered in partnership with RCCI, the project supported the fitout of a new robotics healthcare hub that has already gained media attention, including a feature on 7 News.

The works involved a complete design and construct package, integrating new chilled and heating hot water systems, fan coil units, mechanical ventilation, and upgraded BMS controls to meet strict performance, compliance, and occupancy requirements.

The Challenge – Delivering a High-Performance System for a Specialist Healthcare Environment

Level 2 was undergoing a major redevelopment, including the creation of a specialised healthcare and research environment designed to host events and programs for up to 150 people.
Key challenges included:

  • Designing a system that balanced comfort, energy use, and airflow for high-density occupancy.
  • Upgrading BMS controls to support more complex operational requirements.
  • Installing new fan coil units, pipework, and insulation while ensuring compliance with the latest BCA mechanical standards.
  • Working within a fitout containing advanced robotics equipment that required stable temperature and ventilation conditions.

The Solution – Design and Construct Delivery for a Complex Fitout

PSB Air delivered a full mechanical design and construct package tailored to the facility’s needs:

  • New Fan Coil Units: Installed to improve airflow, indoor comfort, and system reliability for the updated layout.
  • Chilled and Heating Hot Water Systems: Designed to support varying loads and ensure consistent performance across teaching, research, and event spaces.
  • Mechanical Ventilation Enhancements: Installed to meet fresh air delivery and filtration requirements for a healthcare environment.
  • BMS Controls Upgrade: Improved monitoring, scheduling, and system optimisation to support diverse room functions and larger occupancy groups.
  • Code-Compliant Installation: Pipework and insulation were selected and installed to meet the latest BCA requirements, ensuring durability and compliance.

The Results – A Flexible, Efficient System Ready for Future Use

The upgraded mechanical system now provides:

  • Reliable temperature and airflow control across multiple zones.
  • Improved energy efficiency through modern fan coil units and optimised BMS control.
  • A comfortable environment suitable for research, robotics demonstrations, training sessions, and large events.
  • A future-ready system designed to support the institute’s expanding operational needs.

comfortable environmentfuture ready system designedReliable temperature

Why This Project Matters

The Ingham Institute project demonstrates how PSB Air supports highly technical environments that require precision, stability, and compliance.

With increased demand for specialised healthcare and research facilities in Sydney, this project reflects PSB Air’s ability to deliver mechanical systems that perform consistently under varied occupancy and environmental conditions.

Delivering HVAC Solutions for Specialist Facilities

If your organisation is planning a fitout, system upgrade, or specialised mechanical design, PSB Air can provide the engineering, installation, and integration support required to bring your project to life.

FAQs

Q1. What type of HVAC systems were installed at the Ingham Institute?

The project included chilled and heating hot water fan coil units, mechanical ventilation upgrades, and a full BMS controls upgrade to support the refurbished Level 2 fitout.

Q2. Why were chilled and heating hot water systems chosen for this project?

These systems provide stable temperature control for high-density and specialised environments, making them ideal for healthcare hubs, research rooms, and modern commercial spaces.

Q3. How did PSB Air ensure compliance with the latest BCA requirements?

All pipework and insulation installations were redesigned to meet current BCA standards, ensuring long-term performance, safety, and energy efficiency.

Q4. How does a BMS upgrade improve mechanical system performance?

Upgrading the BMS allows better scheduling, zoning, monitoring, and energy management, which is essential for facilities with variable occupancy and technical equipment.

Q5. Can PSB Air assist with commercial air conditioning installation in Sydney?

Yes. PSB Air provides commercial air conditioning installation Sydney services, including design, integration, and system upgrades for new builds, refurbishments, and specialised environments.

Q6. Is VRF air conditioning used in projects like this?

While this project used chilled and heating hot water FCUs, PSB Air also works with VRF air conditioning and VRF air conditioning systems for commercial sites where zoning flexibility and energy savings are priorities.

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